ITAC Assessment: AM0601
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ITAC Assessment: AM0601
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Assessment Year 2011
Principal Product Snack foods
NAICS 311919: Other Snack Food Manufacturing
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 119
Plant Area 98,851
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $275,630 5,505,268
kWh
Electricity Demand $95,717 12,732
kW-mo/yr
Electricity Fees $8,233 -
Natural Gas $340,696 57,536
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,740 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $14,600 $500 - - - $14,600
-
MMBtu
- - -
02 3.4145: Use magnetic technology to treat water $4,500 $3,090 - - - - $4,500 - -
03 2.3191: Use demand controller or load shedder $3,800 - - $3,800
-
kW-mo/yr
- - - - -
04 2.3212: Optimize plant power factor $2,515 $14,910 - $2,515
-
kW-mo/yr
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,180 $500 $1,700
37,000
kWh
$480
-
kW-mo/yr
- - - - -
06 2.2511: Insulate bare equipment $2,020 $1,360 - - - $2,020
-
MMBtu
- - -
07 3.4144: Perform high consistency gas phase chlorination $1,960 $575 $1,960
42,700
kWh
- - - - - -
08 2.7135: Install occupancy sensors $1,900 $5,360 $1,900
41,200
kWh
- - - - - -
09 2.8121: Apply for tax-free status for energy purchases $6,880 $1,500 - - $1,380 - - - $5,500
10 2.7142: Utilize higher efficiency lamps and/or ballasts $775 $1,220 $460
9,940
kWh
$115
-
kW-mo/yr
- - - $200 -
11 2.7121: Utilize daylight whenever possible in lieu of artificial light $610 - $415
9,000
kWh
$195
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $41,740 $29,015 $6,435
139,840
kWh
$7,105
-
kW-mo/yr
$1,380 $16,620
-
MMBtu
$4,500 $200 $5,500
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs