ITAC Assessment: AM0553
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ITAC Assessment: AM0553
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Assessment Year 2008
Principal Product Asphalt roofing shingles
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $50
M
to 100
M
# of Employees 84
Plant Area 131,300
ft2
Annual Production 150,000
thousand feet
Production Hrs. Annual 7,968
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $608,882 6,814,179
kWh
Electricity Demand $109,063 13,332
kW-mo/yr
Electricity Fees $2,692 -
Natural Gas $672,391 90,923
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $161,620 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $141,730

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $80,000 $960 $80,000
930,000
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,080 $1,500 $20,900
243,000
kWh
$3,180
-
kW-mo/yr
- -
03 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $19,260 $80,000 $16,700
195,000
kWh
$2,560
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $19,840 $30,650 - $19,840
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $12,380 - $10,750
125,000
kWh
$1,630
-
kW-mo/yr
- -
06 2.7124: Make a practice of turning off lights when not needed $4,970 $500 $3,790
44,100
kWh
$1,180
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $630 $800 - - $630
-
MMBtu
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $460 $325 $110
1,260
kWh
$14
-
kW-mo/yr
- $336
TOTAL RECOMMENDED $161,620 $114,735 $132,250
1,538,360
kWh
$28,404
-
kW-mo/yr
$630
-
MMBtu
$336
TOTAL IMPLEMENTED $141,730 $33,935 $115,550
1,343,360
kWh
$25,844
-
kW-mo/yr
- $336
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs