ITAC Assessment: AM0599
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ITAC Assessment: AM0599
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Assessment Year 2011
Principal Product Springs
NAICS 332613: Spring Manufacturing
SIC 3495: Wire Springs
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 80,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 4,810
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $137,208 1,527,919
kWh
Electricity Demand $44,724 8,256
kW-mo/yr
Electricity Fees $4,593 -
Natural Gas $129,436 16,743
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,510 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,430

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $17,840 $28,410 - $17,840
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $15,590 $24,740 $11,700
130,000
kWh
$3,450
-
kW-mo/yr
$440
03 2.4231: Reduce the pressure of compressed air to the minimum required $6,240 $13 $4,820
53,600
kWh
$1,420
-
kW-mo/yr
-
04 2.7145: Install skylights $5,535 - $5,535
61,500
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,810 $500 $2,160
24,000
kWh
$650
-
kW-mo/yr
-
06 2.4133: Use most efficient type of electric motors $1,270 $8,410 $980
10,900
kWh
$290
-
kW-mo/yr
-
07 2.4314: Use synthetic lubricant $790 - $610
6,760
kWh
$180
-
kW-mo/yr
-
08 2.7124: Make a practice of turning off lights when not needed $530 $325 $340
3,450
kWh
$190
-
kW-mo/yr
-
09 2.7124: Make a practice of turning off lights when not needed $490 $200 $490
5,450
kWh
- -
10 2.3212: Optimize plant power factor $415 $1,270 - $415
-
kW-mo/yr
-
TOTAL RECOMMENDED $51,510 $63,868 $26,635
295,660
kWh
$24,435
-
kW-mo/yr
$440
TOTAL IMPLEMENTED $48,430 $54,933 $24,215
269,100
kWh
$23,775
-
kW-mo/yr
$440
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs