ITAC Assessment: AM0597
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ITAC Assessment: AM0597
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Assessment Year 2011
Principal Product Diaphragm seals
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 87,000
ft2
Annual Production 65,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $206,078 2,684,000
kWh
Electricity Demand $37,654 6,549
kW-mo/yr
Electricity Fees $8,662 -
Natural Gas $1,216 69
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,050 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,180

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7311: Ventilation system to shut off when room is not in use $21,840 - $21,840
273,000
kWh
-
02 2.3134: Shift from daytime to nighttime operation $6,900 - - $6,900
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,470 $750 $3,030
37,900
kWh
$440
-
kW-mo/yr
04 2.7124: Make a practice of turning off lights when not needed $1,970 - $1,700
21,360
kWh
$270
-
kW-mo/yr
05 2.4239: Eliminate or reduce compressed air usage $1,070 $1,748 $1,070
13,400
kWh
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $800 - $700
8,700
kWh
$100
-
kW-mo/yr
TOTAL RECOMMENDED $36,050 $2,498 $28,340
354,360
kWh
$7,710
-
kW-mo/yr
TOTAL IMPLEMENTED $34,180 $750 $26,570
332,260
kWh
$7,610
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs