ITAC Assessment: AM0593
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ITAC Assessment: AM0593
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Assessment Year 2011
Principal Product Cement
NAICS 327310: Cement Manufacturing
SIC 3241: Cement, Hydraulic
Sales Range $50
M
to 100
M
# of Employees 112
Plant Area 750,000
ft2
Annual Production 750,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,161,117 82,894,714
kWh
Electricity Demand $1,392,742 173,326
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,620

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $106,400 - - $106,400
-
kW-mo/yr
02 2.4323: Use optimum size and capacity equipment $19,900 $2,600 $19,900
524,000
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,900 $1,000 $8,000
211,000
kWh
$2,900
-
kW-mo/yr
04 2.7142: Utilize higher efficiency lamps and/or ballasts $8,600 $6,900 $6,300
166,000
kWh
$2,300
-
kW-mo/yr
05 2.7124: Make a practice of turning off lights when not needed $4,260 $500 $2,460
64,700
kWh
$1,800
-
kW-mo/yr
06 2.6218: Turn off equipment when not in use $1,860 $364 $1,860
49,000
kWh
-
TOTAL RECOMMENDED $151,920 $11,364 $38,520
1,014,700
kWh
$113,400
-
kW-mo/yr
TOTAL IMPLEMENTED $25,620 $8,764 $18,620
490,700
kWh
$7,000
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs