ITAC Assessment: AM0590
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ITAC Assessment: AM0590
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Assessment Year 2011
Principal Product high density polyethylene and plastic films
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 172,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 4,776
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,199,538 18,832,300
kWh
Electricity Demand $274,411 43,704
kW-mo/yr
Natural Gas $22,540 1,680
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,010

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.2511: Insulate bare equipment $33,300 $1,120 $33,300
476,000
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $32,375 $1,500 $25,700
367,000
kWh
$6,675
-
kW-mo/yr
03 2.7142: Utilize higher efficiency lamps and/or ballasts $31,000 $56,000 $24,600
352,000
kWh
$6,400
-
kW-mo/yr
04 2.4322: Use or replace with energy efficient substitutes $11,375 $11,760 $9,030
129,000
kWh
$2,345
-
kW-mo/yr
05 2.7124: Make a practice of turning off lights when not needed $1,270 $350 $985
14,070
kWh
$285
-
kW-mo/yr
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,220 - - $1,220
-
kW-mo/yr
07 2.7124: Make a practice of turning off lights when not needed $770 - $770
10,970
kWh
-
TOTAL RECOMMENDED $111,310 $70,730 $94,385
1,349,040
kWh
$16,925
-
kW-mo/yr
TOTAL IMPLEMENTED $78,010 $69,610 $61,085
873,040
kWh
$16,925
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs