| Assessment Year | 2010 |
|---|---|
| Principal Product | Pressure vessel heads |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
192,405
ft2
|
| Annual Production | 31,200
pieces
|
| Production Hrs. Annual | 5,816
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $209,976 | 4,165,000 |
kWh
|
$0.050 |
| Electricity Demand | $54,689 | 14,468 |
kW-mo/yr
|
$3.78 |
| Electricity Fees | $27,322 | - |
|
- |
| Natural Gas | $752,723 | 185,070 |
MMBtu
|
$4.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $128,735 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,515 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $42,330 | $42,750 |
$36,800
695,000
kWh
|
$5,530
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $30,790 | $3,000 |
$26,765
505,000
kWh
|
$4,025
-
kW-mo/yr
|
- | - | |
| 03 | 4.426: Modify workload | $19,890 | - | - | - | - | $19,890 | |
| 04 | 2.3212: Optimize plant power factor | $13,800 | $53,380 | - |
$13,800
-
kW-mo/yr
|
- | - | |
| 05 | 2.1113: Reduce combustion air flow to optimum | $13,725 | - | - | - |
$13,725
-
MMBtu
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $4,660 | $2,040 |
$4,660
88,000
kWh
|
- | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $2,195 | - |
$1,910
36,000
kWh
|
$285
-
kW-mo/yr
|
- | - | |
| 08 | 2.7134: Use photocell controls | $1,345 | $200 |
$1,120
21,160
kWh
|
$225
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $128,735 | $101,370 |
$71,255
1,345,160
kWh
|
$23,865
-
kW-mo/yr
|
$13,725
-
MMBtu
|
$19,890 | ||
| TOTAL IMPLEMENTED | $44,515 | $3,000 |
$26,765
505,000
kWh
|
$4,025
-
kW-mo/yr
|
$13,725
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs