| Assessment Year | 2010 |
|---|---|
| Principal Product | Plate glass |
| NAICS | 327211: Flat Glass Manufacturing |
| SIC | 3231: Glass Products, Made of Purchased Glass |
| Sales Range | $100 M to 500M |
| # of Employees | 300 |
| Plant Area |
750,000
ft2
|
| Annual Production | 213,525
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,417,844 | 58,936,317 |
kWh
|
$0.041 |
| Electricity Demand | $479,622 | 108,666 |
kW-mo/yr
|
$4.41 |
| Electricity Fees | $740,029 | - |
|
- |
| Natural Gas | $4,539,982 | 1,202,318 |
MMBtu
|
$3.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,570,418 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $141,400 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $696,440 | $2,700,000 |
$528,000
12,870,000
kWh
|
$63,000
-
kW-mo/yr
|
$(-656,000.0)
-
MMBtu
|
- | - | - | $761,440 | |
| 02 | 4.323: Optimize lot sizes to reduce inventory carrying costs | $627,000 | - | - | - | - | - | - | $112,000 | $515,000 | |
| 03 | 4.611: Begin a practice of predictive / preventative maintenance | $100,670 | - | - | - | - | - | $1,670 | $99,000 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $83,545 | $208,000 |
$74,720
1,822,530
kWh
|
$8,825
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $21,000 | $1,000 |
$18,800
459,000
kWh
|
$2,200
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,930 | $150 |
$12,460
304,000
kWh
|
$1,470
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 3.4111: Use closed cycle process to minimize waste water production | $10,780 | $1,520 |
$(-120.0)
(-2,800)
kWh
|
- | - |
$10,900
-
Tgal
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $8,950 | $34,200 |
$8,000
195,000
kWh
|
$950
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,143 | $1,880 |
$460
11,360
kWh
|
$53
-
kW-mo/yr
|
- | - | - | - | $3,630 | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $3,270 | $12,630 |
$2,600
63,500
kWh
|
$670
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $470 | $120 |
$420
10,300
kWh
|
$50
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7145: Install skylights | $220 | $530 |
$220
5,410
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $1,570,418 | $2,960,030 |
$645,560
15,738,300
kWh
|
$77,218
-
kW-mo/yr
|
$(-656,000.0)
-
MMBtu
|
$10,900
-
Tgal
|
$1,670 | $211,000 | $1,280,070 | ||
| TOTAL IMPLEMENTED | $141,400 | $36,720 |
$26,680
651,200
kWh
|
$3,150
-
kW-mo/yr
|
- |
$10,900
-
Tgal
|
$1,670 | $99,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs