| Assessment Year | 2010 |
|---|---|
| Principal Product | Ceramic tile |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3253: Ceramic Wall and Floor Tile |
| Sales Range | $50 M to 100M |
| # of Employees | 141 |
| Plant Area |
262,000
ft2
|
| Annual Production | 7,948
thousand feet
|
| Production Hrs. Annual | 8,616
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $308,990 | 6,054,942 |
kWh
|
$0.051 |
| Electricity Demand | $116,315 | 18,905 |
kW-mo/yr
|
$6.15 |
| Natural Gas | $454,963 | 98,282 |
MMBtu
|
$4.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,857,405 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $1,058,450 | - | - | - | - | $8,450 | $1,050,000 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $34,370 | $48,100 |
$29,450
526,000
kWh
|
$4,920
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $18,100 | - | - |
$18,100
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.1113: Reduce combustion air flow to optimum | $14,800 | $2,500 | - | - |
$14,800
-
MMBtu
|
- | - | |
| 05 | 2.1113: Reduce combustion air flow to optimum | $12,300 | $2,500 | - | - |
$12,300
-
MMBtu
|
- | - | |
| 06 | 4.321: Optimize production lot sizes and inventories | $1,700,000 | - | - | - | - | - | $1,700,000 | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,550 | $1,000 |
$4,750
84,900
kWh
|
$800
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $5,415 | $500 |
$4,175
74,560
kWh
|
$1,240
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $5,140 | $12,387 |
$4,400
78,725
kWh
|
$740
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $1,960 | - |
$1,680
29,930
kWh
|
$280
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,320 | $900 |
$430
7,600
kWh
|
$70
-
kW-mo/yr
|
- | $820 | - | |
| TOTAL RECOMMENDED | $2,857,405 | $67,887 |
$44,885
801,715
kWh
|
$26,150
-
kW-mo/yr
|
$27,100
-
MMBtu
|
$9,270 | $2,750,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs