| Assessment Year | 2010 |
|---|---|
| Principal Product | Abrasives |
| NAICS | 327999: All Other Miscellaneous Nonmetallic Mineral Product Manufacturing |
| SIC | 3291: Abrasive Products |
| Sales Range | $50 M to 100M |
| # of Employees | 460 |
| Plant Area |
325,000
ft2
|
| Annual Production | 240,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $682,875 | 9,908,849 |
kWh
|
$0.069 |
| Electricity Demand | $148,406 | 25,747 |
kW-mo/yr
|
$5.76 |
| Electricity Fees | $18,181 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $192,578 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $68,550 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $64,600 | $5,000 |
$55,200
795,000
kWh
|
$9,400
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $46,350 | $78,700 |
$39,600
570,000
kWh
|
$6,750
-
kW-mo/yr
|
- | - | |
| 03 | 2.7135: Install occupancy sensors | $20,350 | $9,350 |
$15,650
225,200
kWh
|
$4,700
-
kW-mo/yr
|
- | - | |
| 04 | 4.513: Re-arrange equipment layout to reduce labor costs | $18,870 | $170,000 |
$2,070
29,800
kWh
|
- | $16,800 | - | |
| 05 | 2.3212: Optimize plant power factor | $18,400 | $54,200 | - |
$18,400
-
kW-mo/yr
|
- | - | |
| 06 | 2.7145: Install skylights | $13,790 | $68,500 |
$13,790
198,400
kWh
|
- | - | - | |
| 07 | 2.3212: Optimize plant power factor | $5,523 | $8,520 | - |
$5,523
-
kW-mo/yr
|
- | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $2,950 | $450 |
$2,300
33,140
kWh
|
$650
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,000 | $460 |
$205
2,940
kWh
|
$25
-
kW-mo/yr
|
- | $770 | |
| 10 | 2.4314: Use synthetic lubricant | $745 | - |
$640
9,200
kWh
|
$105
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $192,578 | $395,180 |
$129,455
1,863,680
kWh
|
$45,553
-
kW-mo/yr
|
$16,800 | $770 | ||
| TOTAL IMPLEMENTED | $68,550 | $5,910 |
$57,705
831,080
kWh
|
$10,075
-
kW-mo/yr
|
- | $770 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs