ITAC Assessment: AM0573
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ITAC Assessment: AM0573
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Assessment Year 2010
Principal Product Insulated glass window units
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $10
M
to 50
M
# of Employees 89
Plant Area 180,000
ft2
Annual Production 450,000
pieces
Production Hrs. Annual 2,500
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $775,864 8,455,934
kWh
Electricity Demand $199,534 29,397
kW-mo/yr
Electricity Fees $22,931 -
Natural Gas $71,500 14,928
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,280 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,550

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.451: Add additional production shift $18,420 - $(-8,550.0)
(-95,000)
kWh
$38,220
-
kW-mo/yr
- - $(-11,250.0) -
02 2.7111: Reduce illumination to minimum necessary levels $17,800 $3,915 $12,400
137,650
kWh
$4,200
-
kW-mo/yr
- - - $1,200
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,360 $500 $4,000
44,390
kWh
$1,360
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,750 $685 $390
4,350
kWh
$40
-
kW-mo/yr
- - $1,320 -
05 3.5212: Regrind, reuse, or sell scrap plastic parts $1,370 - - - - $1,370
-
lb
- -
06 2.8112: Combine utility meters $1,310 $1,250 - $810
-
kW-mo/yr
$500 - - -
07 2.7124: Make a practice of turning off lights when not needed $270 $105 $225
2,500
kWh
$45
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $46,280 $6,455 $8,465
93,890
kWh
$44,675
-
kW-mo/yr
$500 $1,370
-
lb
$(-9,930.0) $1,200
TOTAL IMPLEMENTED $26,550 $5,205 $17,015
188,890
kWh
$5,645
-
kW-mo/yr
- $1,370
-
lb
$1,320 $1,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs