ITAC Assessment: AM0571
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ITAC Assessment: AM0571
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Assessment Year 2010
Principal Product Rotors for turbines and centrifugal compressors
NAICS 335312: Motor and Generator Manufacturing
SIC 3621: Motors and Generators
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 300,000
ft2
Annual Production 700
pieces
Production Hrs. Annual 5,680
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,453,570 17,130,866
kWh
Electricity Demand $266,048 41,316
kW-mo/yr
Electricity Fees $212,186 -
Natural Gas $52,549 4,141
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $125,285 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,915

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $34,630 $98,400 - $34,630
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $33,740 $2,160 $33,740
362,750
kWh
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $24,200 $300 $20,300
218,000
kWh
$3,900
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $10,010 $31,300 $8,380
90,120
kWh
$1,630
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,400 $1,500 $7,870
84,700
kWh
$1,530
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,700 $1,900 $1,140
12,300
kWh
$140
-
kW-mo/yr
$4,420
07 2.7124: Make a practice of turning off lights when not needed $5,605 - $4,060
43,690
kWh
$1,545
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,000 $1,500 $1,670
17,960
kWh
$330
-
kW-mo/yr
-
TOTAL RECOMMENDED $125,285 $137,060 $77,160
829,520
kWh
$43,705
-
kW-mo/yr
$4,420
TOTAL IMPLEMENTED $56,915 $36,500 $43,420
466,770
kWh
$9,075
-
kW-mo/yr
$4,420
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs