ITAC Assessment: AM0560
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ITAC Assessment: AM0560
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Assessment Year 2009
Principal Product Salsa, queso, and sour cream dips
NAICS 311511: Fluid Milk Manufacturing
SIC 2022: Natural, Processed, and Imitation Cheese
Sales Range $50
M
to 100
M
# of Employees 125
Plant Area 130,000
ft2
Annual Production 129,456,000
pieces
Production Hrs. Annual 8,496
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,002,120 9,912,266
kWh
Electricity Demand $51,732 19,908
kW-mo/yr
Natural Gas $891,168 111,006
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $222,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,910

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7232: Replace existing hvac unit with high efficiency model $117,000 $1,000,000 $111,000
1,100,000
kWh
$6,000
-
kW-mo/yr
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $17,860 $25,000 - - $17,860
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $31,130 $70,250 - - $31,130
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $25,120 $2,500 $24,240
240,000
kWh
$880
-
kW-mo/yr
- -
05 2.2113: Repair or replace steam traps $16,000 $1,900 - - $16,000
-
MMBtu
-
06 2.2511: Insulate bare equipment $10,970 $2,190 - - $10,970
-
MMBtu
-
07 2.4314: Use synthetic lubricant $2,715 - $1,990
19,800
kWh
$725
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,495 $670 $370
3,680
kWh
$15
-
kW-mo/yr
- $1,110
09 2.7124: Make a practice of turning off lights when not needed $620 - $600
5,950
kWh
$20
-
kW-mo/yr
- -
TOTAL RECOMMENDED $222,910 $1,102,510 $138,200
1,369,430
kWh
$7,640
-
kW-mo/yr
$75,960
-
MMBtu
$1,110
TOTAL IMPLEMENTED $105,910 $102,510 $27,200
269,430
kWh
$1,640
-
kW-mo/yr
$75,960
-
MMBtu
$1,110
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs