ITAC Assessment: AM0556
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ITAC Assessment: AM0556
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Assessment Year 2009
Principal Product Aluminum junction boxes
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3644: Noncurrent-Carrying Wiring Devices
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 82,150
ft2
Annual Production 2,160,000
lb
Production Hrs. Annual 7,248
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $286,570 2,940,576
kWh
Electricity Demand $70,046 11,372
kW-mo/yr
Natural Gas $119,316 11,892
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $178,470 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,470

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.1321: Replace fossil fuel equipment with electrical equipment $110,800 $325,000 $(-39,500.0)
(-379,800)
kWh
$(-4,500.0)
-
kW-mo/yr
$98,400
-
MMBtu
$56,400 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $27,000 $36,100 $23,800
229,200
kWh
$3,200
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,800 $1,000 $12,600
121,000
kWh
$1,200
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $6,510 $21,230 - $6,510
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $5,650 $11,713 $5,109
49,121
kWh
$541
-
kW-mo/yr
- - -
06 2.4239: Eliminate or reduce compressed air usage $4,980 $3,900 $3,100
29,740
kWh
$1,880
-
kW-mo/yr
- - -
07 2.7145: Install skylights $3,200 $4,140 $3,200
30,700
kWh
- - - -
08 2.7124: Make a practice of turning off lights when not needed $3,290 $1,000 $3,040
29,200
kWh
$250
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,730 $8,200 $1,800
17,370
kWh
- - - $(-70.0)
10 2.4314: Use synthetic lubricant $1,405 - $1,270
12,200
kWh
$135
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $105 $82 $33
315
kWh
$3
-
kW-mo/yr
- - $69
TOTAL RECOMMENDED $178,470 $412,365 $14,452
139,046
kWh
$9,219
-
kW-mo/yr
$98,400
-
MMBtu
$56,400 $(-1.0)
TOTAL IMPLEMENTED $51,470 $58,013 $46,349
445,891
kWh
$5,191
-
kW-mo/yr
- - $(-70.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs