| Assessment Year | 2008 |
|---|---|
| Principal Product | Steel forgings |
| NAICS | 333132: Oil and Gas Field Machinery and Equipment Manufacturing |
| SIC | 3533: Oil and Gas Field Machinery and Equipment |
| Sales Range | $100 M to 500M |
| # of Employees | 340 |
| Plant Area |
400,000
ft2
|
| Annual Production | 140,000,000
lb
|
| Production Hrs. Annual | 5,872
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,831,298 | 578,359,525 |
kWh
|
$0.007 |
| Electricity Demand | $524,056 | 182,958 |
kW-mo/yr
|
$2.86 |
| Electricity Fees | $3,600 | - |
|
- |
| Natural Gas | $495,448 | 61,931 |
MMBtu
|
$8.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $497,237 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $416,257 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $213,800 | $45,770 |
$206,300
1,753,000
kWh
|
$7,500
-
kW-mo/yr
|
- | - | |
| 02 | 2.6218: Turn off equipment when not in use | $133,000 | $1,000 |
$133,000
1,130,000
kWh
|
- | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $77,830 | - |
$77,830
661,300
kWh
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $51,670 | $2,000 |
$50,000
425,000
kWh
|
$1,670
-
kW-mo/yr
|
- | - | |
| 05 | 2.8123: Pay utility bills on time | $9,462 | - | - | - | $9,462 | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $4,900 | $5,400 |
$4,670
39,730
kWh
|
$230
-
kW-mo/yr
|
- | - | |
| 07 | 2.4314: Use synthetic lubricant | $3,150 | - |
$3,000
25,480
kWh
|
$150
-
kW-mo/yr
|
- | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $2,185 | $500 |
$2,025
17,200
kWh
|
$160
-
kW-mo/yr
|
- | - | |
| 09 | 3.5113: Sell oil to recycler | $1,240 | - | - | - | - | $1,240 | |
| TOTAL RECOMMENDED | $497,237 | $54,670 |
$476,825
4,051,710
kWh
|
$9,710
-
kW-mo/yr
|
$9,462 | $1,240 | ||
| TOTAL IMPLEMENTED | $416,257 | $54,670 |
$395,995
3,364,930
kWh
|
$9,560
-
kW-mo/yr
|
$9,462 | $1,240 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs