| Assessment Year | 2000 |
|---|---|
| Principal Product | Split steel |
| NAICS |
n/a
|
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $100 M to 500M |
| # of Employees | 193 |
| Plant Area |
225,000
ft2
|
| Annual Production | 333,000,000
lb
|
| Production Hrs. Annual | 7,272
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $209,584 | 3,859,906 |
kWh
|
$0.054 |
| Electricity Demand | $31,806 | 10,380 |
kW-mo/yr
|
$3.06 |
| Natural Gas | $29,581 | 5,061 |
MMBtu
|
$5.84 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $375,277 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $78,692 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $295,000 | $1,000 | - | - | - | - | $295,000 | - | |
| 02 | 3.5316: Contract a wood pallet recycling company | $30,530 | - | - | - | - |
$30,530
-
lb
|
- | - | |
| 03 | 2.3212: Optimize plant power factor | $30,200 | $23,700 | - |
$30,200
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.8114: Change rate schedules or other changes in utility service | $8,650 | - | - | - | $8,650 | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,060 | $1,500 |
$4,060
161,196
kWh
|
- | - | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $4,730 | $12,770 |
$1,730
69,168
kWh
|
$3,000
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.2176: Increase use of automation | $950 | $150 | - | - | - |
$950
-
lb
|
- | - | |
| 08 | 2.4314: Use synthetic lubricant | $635 | - |
$315
12,603
kWh
|
$320
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 4.821: Pay bills on time to avoid late fees | $522 | - | - | - | - | - | - | $522 | |
| TOTAL RECOMMENDED | $375,277 | $39,120 |
$6,105
242,967
kWh
|
$33,520
-
kW-mo/yr
|
$8,650 |
$31,480
-
lb
|
$295,000 | $522 | ||
| TOTAL IMPLEMENTED | $78,692 | $37,970 |
$5,790
230,364
kWh
|
$33,200
-
kW-mo/yr
|
$8,650 |
$30,530
-
lb
|
- | $522 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs