ITAC Assessment: AM0546
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ITAC Assessment: AM0546
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Assessment Year 2008
Principal Product Steel fabrication
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 255,000
ft2
Annual Production 13,200
ton
Production Hrs. Annual 6,384
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $179,048 2,107,776
kWh
Electricity Demand $31,362 6,528
kW-mo/yr
Electricity Fees $2,659 -
Natural Gas $257,353 30,904
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $100,807 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.7231: Use radiant heater for spot heating $33,360 $17,050 - - - $33,360
-
MMBtu
-
02 2.7145: Install skylights $22,310 $8 $31,200
336,000
kWh
$170
-
kW-mo/yr
- - $(-9,060.0)
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,520 $2,000 $11,250
121,000
kWh
$1,270
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $9,325 $15,150 $9,290
99,820
kWh
$1,100
-
kW-mo/yr
- - $(-1,065.0)
05 2.6212: Turn off equipment during breaks, reduce operating time $8,700 - $8,700
93,500
kWh
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $7,070 - $6,520
70,130
kWh
$550
-
kW-mo/yr
- - -
07 2.3212: Optimize plant power factor $3,420 $7,755 - $3,420
-
kW-mo/yr
- - -
08 4.821: Pay bills on time to avoid late fees $2,447 - - - $2,447 - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,250 $670 $230
2,450
kWh
$20
-
kW-mo/yr
- - $1,000
10 2.4314: Use synthetic lubricant $405 - $370
3,940
kWh
$35
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $100,807 $42,633 $67,560
726,840
kWh
$6,565
-
kW-mo/yr
$2,447 $33,360
-
MMBtu
$(-9,125.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs