ITAC Assessment: AM0543
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ITAC Assessment: AM0543
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Assessment Year 2008
Principal Product Heat Treating
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 100,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $460,652 5,483,948
kWh
Electricity Demand $110,321 15,408
kW-mo/yr
Electricity Fees $28,000 -
Natural Gas $855,000 112,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,171 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $95,832

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $95,000 $175,000 - - $95,000
-
MMBtu
- -
02 2.7145: Install skylights $3,050 $1,760 $3,300
39,400
kWh
- - $(-250.0) -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $627 - $268
3,190
kWh
$31
-
kW-mo/yr
- - $328
04 2.7124: Make a practice of turning off lights when not needed $205 $54 $164
1,950
kWh
$41
-
kW-mo/yr
- - -
05 3.5113: Sell oil to recycler $289 $837 - - - - $289
TOTAL RECOMMENDED $99,171 $177,651 $3,732
44,540
kWh
$72
-
kW-mo/yr
$95,000
-
MMBtu
$(-250.0) $617
TOTAL IMPLEMENTED $95,832 $175,054 $432
5,140
kWh
$72
-
kW-mo/yr
$95,000
-
MMBtu
- $328
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs