ITAC Assessment: AM0542
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ITAC Assessment: AM0542
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Assessment Year 2008
Principal Product Structural glazed brick and tile
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3251: Brick and Structural Clay Tile
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 400,000
ft2
Annual Production 4,800,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $297,153 3,514,279
kWh
Electricity Demand $51,145 10,152
kW-mo/yr
Electricity Fees $31,429 -
Natural Gas $990,287 154,627
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,325 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,800 $1,680 $3,800
40,500
kWh
$1,000
-
kW-mo/yr
-
02 2.8121: Apply for tax-free status for energy purchases $20,100 - - - $20,100
03 2.3212: Optimize plant power factor $12,000 $18,000 - $12,000
-
kW-mo/yr
-
04 4.821: Pay bills on time to avoid late fees $6,925 - - - $6,925
05 2.6212: Turn off equipment during breaks, reduce operating time $1,500 - $1,500
16,000
kWh
- -
TOTAL RECOMMENDED $45,325 $19,680 $5,300
56,500
kWh
$13,000
-
kW-mo/yr
$27,025
TOTAL IMPLEMENTED $26,400 $1,680 $5,300
56,500
kWh
$1,000
-
kW-mo/yr
$20,100
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs