ITAC Assessment: AM0522
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ITAC Assessment: AM0522
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Assessment Year 2006
Principal Product Industrial Maintenance Coatings
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 20,000
ft2
Annual Production 915
Tgal
Production Hrs. Annual 3,960
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $52,840 439,854
kWh
Electricity Demand $13,392 2,328
kW-mo/yr
Electricity Fees $456 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 3.2176: Increase use of automation $4,990 - $(-230.0)
(-2,300)
kWh
$(-180.0)
-
kW-mo/yr
$5,400 -
02 3.5217: Reuse / recycle/ sell paper products $2,575 $6,700 - - - $2,575
03 2.3212: Optimize plant power factor $2,200 $6,200 - $2,200
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,600 $250 $1,370
13,000
kWh
$230
-
kW-mo/yr
- -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $810 - $810
7,750
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $810 $245 $690
6,540
kWh
$120
-
kW-mo/yr
- -
07 2.7145: Install skylights $760 $1,760 $760
7,240
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $565 $200 $130
1,230
kWh
$10
-
kW-mo/yr
- $425
09 2.7124: Make a practice of turning off lights when not needed $440 - $440
4,160
kWh
- - -
10 2.4314: Use synthetic lubricant $150 - $130
1,250
kWh
$20
-
kW-mo/yr
- -
TOTAL RECOMMENDED $14,900 $15,355 $4,100
38,870
kWh
$2,400
-
kW-mo/yr
$5,400 $3,000
TOTAL IMPLEMENTED $7,400 $495 $1,830
17,240
kWh
$170
-
kW-mo/yr
$5,400 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs