ITAC Assessment: AM0521
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ITAC Assessment: AM0521
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Assessment Year 2006
Principal Product Organic detergents and lubricants
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 26
Plant Area 30,000
ft2
Annual Production 54,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $186,356 2,384,832
kWh
Electricity Demand $32,827 5,173
kW-mo/yr
Electricity Fees $25,060 -
Natural Gas $786,612 85,722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $272,266 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $198,076

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $183,000 $1,635 - - - $183,000
-
MMBtu
-
02 2.1224: Replace boiler $65,200 $150,000 - - - $65,200
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $11,670 $20,000 - - - $11,670
-
MMBtu
-
04 2.4133: Use most efficient type of electric motors $1,340 $8,050 $1,260
12,600
kWh
$80
-
kW-mo/yr
- - -
05 2.4314: Use synthetic lubricant $580 - $540
5,400
kWh
$40
-
kW-mo/yr
- - -
06 2.4321: Upgrade obsolete equipment $3,130 $2,000 - - - - $3,130
07 2.7145: Install skylights $3,000 $3,320 $3,000
18,860
kWh
- - - -
08 2.8123: Pay utility bills on time $2,066 - - - $2,066 - -
09 2.2511: Insulate bare equipment $1,200 $45 - - - $1,200
-
MMBtu
-
10 2.3212: Optimize plant power factor $900 $1,620 - $900
-
kW-mo/yr
- - -
11 2.2511: Insulate bare equipment $180 $150 - - - $180
-
MMBtu
-
TOTAL RECOMMENDED $272,266 $186,820 $4,800
36,860
kWh
$1,020
-
kW-mo/yr
$2,066 $261,250
-
MMBtu
$3,130
TOTAL IMPLEMENTED $198,076 $29,685 $1,260
12,600
kWh
$80
-
kW-mo/yr
$2,066 $194,670
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs