ITAC Assessment: AM0517
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ITAC Assessment: AM0517
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Assessment Year 2006
Principal Product Vinyl composition floor tiles
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3996: Linoleum, Asphalted-Felt-Base, and Other Hard Surface Floor Coverings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 432,000
ft2
Annual Production 234,000,000
pieces
Production Hrs. Annual 7,250
hrs
Location (State) Texas
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,795,900 36,020,375
kWh
Electricity Demand $521,497 78,840
kW-mo/yr
Natural Gas $1,443,660 156,888
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $246,300 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $246,300

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.4322: Use or replace with energy efficient substitutes $113,000 $1,300 - - $113,000
-
MMBtu
- -
02 2.2121: Increase amount of condensate returned $25,400 $600 - - $25,400
-
MMBtu
- -
03 2.2136: Install / repair insulation on steam lines $21,460 $60,000 - - $21,460
-
MMBtu
- -
04 2.2113: Repair or replace steam traps $21,100 $1,235 - - $21,100
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $16,630 - $11,500
135,800
kWh
$1,320
-
kW-mo/yr
- - $3,810
06 2.4239: Eliminate or reduce compressed air usage $13,470 $390 $12,150
143,000
kWh
$1,320
-
kW-mo/yr
- - -
07 3.4154: Eliminate leaks in water lines and valves $10,440 $85 - - - $10,440
-
Tgal
-
08 2.4314: Use synthetic lubricant $8,900 - $8,900
104,700
kWh
- - - -
09 2.2135: Repair and eliminate steam leaks $8,100 $500 - - $8,100
-
MMBtu
- -
10 2.7124: Make a practice of turning off lights when not needed $7,800 - $7,800
91,600
kWh
- - - -
TOTAL RECOMMENDED $246,300 $64,110 $40,350
475,100
kWh
$2,640
-
kW-mo/yr
$189,060
-
MMBtu
$10,440
-
Tgal
$3,810
TOTAL IMPLEMENTED $246,300 $64,110 $40,350
475,100
kWh
$2,640
-
kW-mo/yr
$189,060
-
MMBtu
$10,440
-
Tgal
$3,810
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs