ITAC Assessment: AM0510
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ITAC Assessment: AM0510
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Assessment Year 2006
Principal Product Metal buildings
NAICS 332311: Prefabricated Metal Building and Component Manufacturing
SIC 3448: Prefabricated Metal Buildings and Components
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 210,000
ft2
Annual Production 625
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $223,613 4,596,784
kWh
Electricity Demand $99,833 12,600
kW-mo/yr
Electricity Fees $3,738 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,646 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,546

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
01 2.7145: Install skylights $19,700 $45,100 $19,700
285,300
kWh
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,610 $8,000 $5,580
80,830
kWh
$750
-
kW-mo/yr
- $(-720.0) - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,980 $700 $3,500
50,900
kWh
$480
-
kW-mo/yr
- - - -
04 2.6218: Turn off equipment when not in use $2,930 - $2,930
42,500
kWh
- - - - -
05 3.5311: Recover and reuse waste material $2,290 - - - - - - $2,290
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,290 $100 $1,120
16,300
kWh
$170
-
kW-mo/yr
- - - -
07 3.5248: Separate and recycle scrap metal to foundry or for sale $660 - - - $660 - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $506 $240 $100
1,470
kWh
$6
-
kW-mo/yr
- $400 - -
09 2.7124: Make a practice of turning off lights when not needed $400 - $350
5,020
kWh
$50
-
kW-mo/yr
- - - -
10 2.8121: Apply for tax-free status for energy purchases $2,000 $800 - - - $400 $1,600 -
11 2.7134: Use photocell controls $280 - $235
3,400
kWh
$45
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $39,646 $54,940 $33,515
485,720
kWh
$1,501
-
kW-mo/yr
$660 $80 $1,600 $2,290
TOTAL IMPLEMENTED $19,546 $9,840 $13,465
195,400
kWh
$1,451
-
kW-mo/yr
$660 $80 $1,600 $2,290
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs