ITAC Assessment: AM0507
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ITAC Assessment: AM0507
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Assessment Year 2006
Principal Product Beef cows slaughtered
NAICS 311612: Meat Processed from Carcasses
SIC 2011: Meat Packing Plants
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 55,000
ft2
Annual Production 170,000
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $516,233 12,785,600
kWh
Electricity Demand $209,682 28,992
kW-mo/yr
Electricity Fees $42,354 -
Natural Gas $939,206 108,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $172,627 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $143,011

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.8112: Combine utility meters $71,000 $100,000 - - $71,000 - - - -
02 4.132: Purchase new equipment to reduce material use / cost $37,900 $600 - - - - - $37,900 -
03 2.1233: Analyze flue gas for proper air/fuel ratio $22,000 $51,000 - - - $22,000
-
MMBtu
- - -
04 2.2511: Insulate bare equipment $13,750 $2,100 - - - $13,750
-
MMBtu
- - -
05 3.8221: Use alternatives for acids / alkaline (water, steam, abrasive) $7,616 $25,000 - - - - - - $7,616
06 2.2136: Install / repair insulation on steam lines $9,000 $500 - - - $9,000
-
MMBtu
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,240 $400 $2,500
55,100
kWh
$740
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,900 $9,900 $2,200
48,400
kWh
$700
-
kW-mo/yr
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,430 $1,620 $1,900
42,040
kWh
$530
-
kW-mo/yr
- - - - -
10 2.4314: Use synthetic lubricant $733 - $565
12,450
kWh
$168
-
kW-mo/yr
- - - - -
11 2.7134: Use photocell controls $1,120 $100 $700
15,350
kWh
$420
-
kW-mo/yr
- - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $938 $215 $360
8,065
kWh
$160
-
kW-mo/yr
- - $418 - -
TOTAL RECOMMENDED $172,627 $191,435 $8,225
181,405
kWh
$2,718
-
kW-mo/yr
$71,000 $44,750
-
MMBtu
$418 $37,900 $7,616
TOTAL IMPLEMENTED $143,011 $115,435 $8,225
181,405
kWh
$2,718
-
kW-mo/yr
$71,000 $22,750
-
MMBtu
$418 $37,900 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs