ITAC Assessment: AM0506
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ITAC Assessment: AM0506
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Assessment Year 2006
Principal Product Pressure vessels and industrial control panels
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 120,000
ft2
Annual Production 150
pieces
Production Hrs. Annual 2,525
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $137,599 1,442,000
kWh
Electricity Demand $15,744 5,011
kW-mo/yr
Electricity Fees $2,112 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $10,035 $10,765 - $10,035
-
kW-mo/yr
- -
02 2.7145: Install skylights $8,850 $20,715 $10,140
130,000
kWh
- $(-1,290.0) -
03 3.2123: Convert to high volume low pressure (hvlp) paint guns $5,660 $220 - - - $5,660
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,555 $8,630 $2,875
36,870
kWh
$2,350
-
kW-mo/yr
- $330
05 2.4231: Reduce the pressure of compressed air to the minimum required $4,260 $25 $2,350
30,100
kWh
$1,910
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $950 $250 $520
6,660
kWh
$430
-
kW-mo/yr
- -
07 3.7132: Reuse rags until completely soiled $600 - - - - $600
TOTAL RECOMMENDED $35,910 $40,605 $15,885
203,630
kWh
$14,725
-
kW-mo/yr
$(-1,290.0) $6,590
TOTAL IMPLEMENTED $20,800 $19,670 $5,745
73,630
kWh
$14,725
-
kW-mo/yr
- $330
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs