ITAC Assessment: AM0504
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ITAC Assessment: AM0504
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Assessment Year 2006
Principal Product Metal stampings
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 80,000
ft2
Annual Production 25,000,000
pieces
Production Hrs. Annual 4,700
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,484 3,167,520
kWh
Electricity Demand $77,039 8,958
kW-mo/yr
Electricity Fees $2,400 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,281 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,000 $1,000 $15,200
220,000
kWh
$1,800
-
kW-mo/yr
- -
02 4.111: Add equipment/ operators to reduce production bottleneck $2,400 $7,650 - - - $2,400
03 2.4314: Use synthetic lubricant $1,155 - $1,034
14,988
kWh
$121
-
kW-mo/yr
- -
04 2.7124: Make a practice of turning off lights when not needed $686 - $620
8,960
kWh
$66
-
kW-mo/yr
- -
05 3.5217: Reuse / recycle/ sell paper products $455 - - - $455
-
lb
-
06 3.5248: Separate and recycle scrap metal to foundry or for sale $420 - - - $420
-
lb
-
07 2.6212: Turn off equipment during breaks, reduce operating time $165 - $165
4,000
kWh
- - -
TOTAL RECOMMENDED $22,281 $8,650 $17,019
247,948
kWh
$1,987
-
kW-mo/yr
$875
-
lb
$2,400
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs