| Assessment Year | 2005 |
|---|---|
| Principal Product | Post tension products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 70 |
| Plant Area |
220,000
ft2
|
| Annual Production | 17,000,000
pieces
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $158,240 | 2,286,144 |
kWh
|
$0.069 |
| Electricity Demand | $22,511 | 6,143 |
kW-mo/yr
|
$3.66 |
| Electricity Fees | $3,130 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $410,515 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,473 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.441: Install automatic packing equipment | $183,000 | $50,000 | - | - | - | $183,000 | - | |
| 02 | 4.441: Install automatic packing equipment | $142,000 | $225,000 | - | - | - | $142,000 | - | |
| 03 | 4.441: Install automatic packing equipment | $40,600 | $50,000 | - | - | - | $40,600 | - | |
| 04 | 4.441: Install automatic packing equipment | $30,500 | $272 | - | - | - | $30,500 | - | |
| 05 | 2.3212: Optimize plant power factor | $6,900 | $6,900 | - |
$6,900
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $4,520 | - |
$4,520
64,000
kWh
|
- | - | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $1,800 | - |
$1,800
25,300
kWh
|
- | - | - | - | |
| 08 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $430 | - | - | - |
$430
-
lb
|
- | - | |
| 09 | 2.4314: Use synthetic lubricant | $422 | - |
$381
5,400
kWh
|
$41
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $343 | $192 |
$87
1,230
kWh
|
$11
-
kW-mo/yr
|
- | $39 | $206 | |
| TOTAL RECOMMENDED | $410,515 | $332,364 |
$6,788
95,930
kWh
|
$6,952
-
kW-mo/yr
|
$430
-
lb
|
$396,139 | $206 | ||
| TOTAL IMPLEMENTED | $9,473 | $7,092 |
$1,887
26,530
kWh
|
$6,911
-
kW-mo/yr
|
$430
-
lb
|
$39 | $206 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs