ITAC Assessment: AM0499
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ITAC Assessment: AM0499
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Assessment Year 2005
Principal Product Aluminum beverage cans
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 241,200
ft2
Annual Production 2,000,000,000
pieces
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,682,447 33,350,000
kWh
Electricity Demand $403,384 51,986
kW-mo/yr
Natural Gas $707,600 113,920
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,380 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,955

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $12,800 $27,700 $10,520
191,200
kWh
$2,280
-
kW-mo/yr
- -
02 3.7132: Reuse rags until completely soiled $12,000 - - - - $12,000
03 2.4314: Use synthetic lubricant $11,335 - $9,315
169,375
kWh
$2,020
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,110 $2,800 $9,130
166,100
kWh
$1,980
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $8,975 - $7,375
134,100
kWh
$1,600
-
kW-mo/yr
- -
06 2.3212: Optimize plant power factor $2,270 $5,600 - $2,270
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,380 $1,080 $380
6,900
kWh
$80
-
kW-mo/yr
- $1,920
08 2.7124: Make a practice of turning off lights when not needed $735 - $575
10,450
kWh
$160
-
kW-mo/yr
- -
09 2.2515: Use optimum thickness insulation $505 $35 - - $505
-
MMBtu
-
10 2.2515: Use optimum thickness insulation $270 $40 - - $270
-
MMBtu
-
TOTAL RECOMMENDED $62,380 $37,255 $37,295
678,125
kWh
$10,390
-
kW-mo/yr
$775
-
MMBtu
$13,920
TOTAL IMPLEMENTED $56,955 $30,500 $36,915
671,225
kWh
$8,040
-
kW-mo/yr
- $12,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs