ITAC Assessment: AM0496
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ITAC Assessment: AM0496
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Assessment Year 2005
Principal Product Industrial Coatings
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 89
Plant Area 120,000
ft2
Annual Production 1,490
Tgal
Production Hrs. Annual 2,750
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $189,077 3,546,800
kWh
Electricity Demand $79,419 10,820
kW-mo/yr
Electricity Fees $4,381 -
Natural Gas $44,374 4,567
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,211 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,358

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $35,000 $102,400 - - $35,000
-
MMBtu
-
02 2.3212: Optimize plant power factor $6,400 $8,050 - $6,400
-
kW-mo/yr
- -
03 2.8123: Pay utility bills on time $1,448 - - - - $1,448
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,400 $5 $900
15,500
kWh
$500
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $853 - $485
8,366
kWh
$368
-
kW-mo/yr
- -
06 2.7124: Make a practice of turning off lights when not needed $110 - $110
1,980
kWh
- - -
TOTAL RECOMMENDED $45,211 $110,455 $1,495
25,846
kWh
$7,268
-
kW-mo/yr
$35,000
-
MMBtu
$1,448
TOTAL IMPLEMENTED $9,358 $8,055 $1,010
17,480
kWh
$6,900
-
kW-mo/yr
- $1,448
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs