| Assessment Year | 2005 |
|---|---|
| Principal Product | Plastic & rubber fabrication |
| NAICS | 325212: Synthetic Rubber Manufacturing |
| SIC | 3064: |
| Sales Range | $5 M to 10M |
| # of Employees | 60 |
| Plant Area |
36,000
ft2
|
| Annual Production | 125,000
lb
|
| Production Hrs. Annual | 2,500
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $91,740 | 1,496,592 |
kWh
|
$0.061 |
| Electricity Demand | $43,944 | 9,228 |
kW-mo/yr
|
$4.76 |
| Electricity Fees | $3,216 | - |
|
- |
| Natural Gas | $84,951 | 9,183 |
MMBtu
|
$9.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $40,880 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,500 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $14,700 | $5,000 | - | - |
$14,700
-
MMBtu
|
- | - | |
| 02 | 3.1191: Change procedures / equipment / operating conditions | $5,880 | $540 |
$1,290
21,100
kWh
|
$1,580
-
kW-mo/yr
|
- |
$3,010
-
lb
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,400 | $500 |
$4,130
67,400
kWh
|
$1,270
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2113: Repair or replace steam traps | $4,450 | $800 | - | - |
$4,450
-
MMBtu
|
- | - | |
| 05 | 2.3212: Optimize plant power factor | $3,870 | $9,160 | - |
$3,870
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,440 | $760 |
$1,100
18,000
kWh
|
$340
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2511: Insulate bare equipment | $1,370 | $795 | - | - |
$1,370
-
MMBtu
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,330 | $12 |
$1,020
16,700
kWh
|
$310
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $870 | - |
$740
12,000
kWh
|
$130
-
kW-mo/yr
|
- | - | - | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $770 | $660 | - | - | - |
$770
-
lb
|
- | |
| 11 | 2.4314: Use synthetic lubricant | $570 | - |
$400
6,499
kWh
|
$170
-
kW-mo/yr
|
- | - | - | |
| 12 | 3.4154: Eliminate leaks in water lines and valves | $230 | $200 | - | - | - | - |
$230
-
lb
|
|
| TOTAL RECOMMENDED | $40,880 | $18,427 |
$8,680
141,699
kWh
|
$7,670
-
kW-mo/yr
|
$20,520
-
MMBtu
|
$3,780
-
lb
|
$230
-
lb
|
||
| TOTAL IMPLEMENTED | $37,500 | $16,872 |
$7,180
117,200
kWh
|
$7,160
-
kW-mo/yr
|
$19,150
-
MMBtu
|
$3,780
-
lb
|
$230
-
lb
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs