ITAC Assessment: AM0493
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ITAC Assessment: AM0493
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Assessment Year 2005
Principal Product Flotation devices
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3535: Conveyors and Conveying Equipment
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 58,678
ft2
Annual Production 11,520
pieces
Production Hrs. Annual 8,496
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,812 2,637,892
kWh
Electricity Demand $37,540 9,432
kW-mo/yr
Electricity Fees $1,500 -
Natural Gas $69,267 6,622
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,575 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,505

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $33,171 $10,165 - - - $12,840 $20,331
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,020 $500 $9,970
160,830
kWh
$1,050
-
kW-mo/yr
- - -
03 2.3212: Optimize plant power factor $7,410 $19,235 - $7,410
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $1,310 $8,146 $1,310
21,166
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,160 - $1,930
31,090
kWh
$230
-
kW-mo/yr
- - -
06 2.7145: Install skylights $1,700 - $1,700
24,500
kWh
- - - -
07 2.7124: Make a practice of turning off lights when not needed $1,650 - $1,300
20,940
kWh
$350
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $744 $500 $270
4,330
kWh
$24
-
kW-mo/yr
$450 - -
09 2.7124: Make a practice of turning off lights when not needed $760 - $650
10,500
kWh
$110
-
kW-mo/yr
- - -
10 2.4314: Use synthetic lubricant $440 - $380
5,500
kWh
$60
-
kW-mo/yr
- - -
11 2.7134: Use photocell controls $210 - $210
3,365
kWh
- - - -
TOTAL RECOMMENDED $60,575 $38,546 $17,720
282,221
kWh
$9,234
-
kW-mo/yr
$450 $12,840 $20,331
TOTAL IMPLEMENTED $58,505 $30,400 $15,760
250,555
kWh
$9,124
-
kW-mo/yr
$450 $12,840 $20,331
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs