ITAC Assessment: AM0487
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ITAC Assessment: AM0487
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Assessment Year 2005
Principal Product Paperboard packaging
NAICS 322130: Paperboard Mills
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 191,000
ft2
Annual Production 24,000
ton
Production Hrs. Annual 6,024
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $536,147 9,966,140
kWh
Electricity Demand $114,914 21,422
kW-mo/yr
Electricity Fees $500 -
Natural Gas $27,691 3,192
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,020 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $108,000 $24,500 $93,000
1,607,000
kWh
$13,000
-
kW-mo/yr
- $2,000 -
02 2.3212: Optimize plant power factor $27,000 $61,600 - $27,000
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,460 $500 $11,800
203,200
kWh
$1,660
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $10,400 $1,200 $6,500
112,000
kWh
$3,900
-
kW-mo/yr
- - -
05 2.7134: Use photocell controls $2,600 $100 $2,300
40,400
kWh
$300
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,700 $2,100 $1,500
25,700
kWh
$200
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $920 $500 $160
2,700
kWh
$20
-
kW-mo/yr
$740 - -
08 2.8121: Apply for tax-free status for energy purchases $8,940 $4,200 - - - $540 $8,400
TOTAL RECOMMENDED $173,020 $94,700 $115,260
1,991,000
kWh
$46,080
-
kW-mo/yr
$740 $2,540 $8,400
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs