ITAC Assessment: AM0481
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ITAC Assessment: AM0481
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Assessment Year 2005
Principal Product Ball valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3491: Industrial Valves
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 147,000
ft2
Annual Production 24,000
pieces
Production Hrs. Annual 5,332
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $170,054 2,428,416
kWh
Electricity Demand $18,269 7,358
kW-mo/yr
Electricity Fees $4,303 -
Natural Gas $16,070 1,719
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $132,895 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,290

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $67,470 $70,240 n/a $60,310
844,600
kWh
$7,160
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,990 $600 $8,840
123,850
kWh
$1,150
-
kW-mo/yr
- - -
03 2.7124: Make a practice of turning off lights when not needed $745 - $660
9,250
kWh
$85
-
kW-mo/yr
- - -
04 2.4322: Use or replace with energy efficient substitutes $355 $528 $240
3,320
kWh
$115
-
kW-mo/yr
- - -
05 3.2123: Convert to high volume low pressure (hvlp) paint guns $54,010 $1,050 - - - - $54,010
06 3.7132: Reuse rags until completely soiled $200 $100 - - - $200 -
07 3.5248: Separate and recycle scrap metal to foundry or for sale $125 $20 - - $125
-
lb
- -
TOTAL RECOMMENDED $132,895 $72,538 $70,050
981,020
kWh
$8,510
-
kW-mo/yr
$125
-
lb
$200 $54,010
TOTAL IMPLEMENTED $11,290 $1,228 $9,740
136,420
kWh
$1,350
-
kW-mo/yr
- $200 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs