| Assessment Year | 2004 |
|---|---|
| Principal Product | Metal expansion joints, pipe supports, pressure vessels, tanks |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3531: Construction Machinery and Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 400 |
| Plant Area |
450,000
ft2
|
| Annual Production | 12,000,000
lb
|
| Production Hrs. Annual | 6,330
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $194,369 | 3,263,988 |
kWh
|
$0.060 |
| Electricity Demand | $33,654 | 9,480 |
kW-mo/yr
|
$3.55 |
| Natural Gas | $63,642 | 18,095 |
MMBtu
|
$3.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,535 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,145 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8121: Apply for tax-free status for energy purchases | $66,000 | $50 | - | - | - | $13,200 | $52,800 | |
| 02 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $7,490 | - |
$9,740
162,200
kWh
|
- | $(-2,250.0) | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,715 | - |
$3,340
55,700
kWh
|
$375
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.8121: Apply for tax-free status for energy purchases | $11,300 | $230 | - | - | - | $2,260 | $9,040 | |
| 05 | 2.7134: Use photocell controls | $1,600 | $2,440 |
$1,400
23,300
kWh
|
$200
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $790 | - | - |
$790
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $585 | - |
$125
2,080
kWh
|
$10
-
kW-mo/yr
|
$450 | - | - | |
| 08 | 2.4314: Use synthetic lubricant | $445 | - |
$410
6,850
kWh
|
$35
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.8123: Pay utility bills on time | $400 | $170 | - | - | - | $400 | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $370 | $1,130 |
$300
5,090
kWh
|
$70
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.8112: Combine utility meters | $255 | $600 | - | - | - | $255 | - | |
| 12 | 2.8118: Check for accuracy of utility / power meters | $585 | $12,000 | - | - | - | - | $585 | |
| TOTAL RECOMMENDED | $93,535 | $16,620 |
$15,315
255,220
kWh
|
$1,480
-
kW-mo/yr
|
$(-1,800.0) | $16,115 | $62,425 | ||
| TOTAL IMPLEMENTED | $73,145 | $13,950 |
$4,175
69,720
kWh
|
$1,280
-
kW-mo/yr
|
$450 | $13,855 | $53,385 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs