ITAC Assessment: AM0478
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ITAC Assessment: AM0478
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Assessment Year 2004
Principal Product Valve repair and coating
NAICS 332911: Industrial Valve Manufacturing
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 159,800
ft2
Annual Production 15,000
pieces
Production Hrs. Annual 5,184
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $203,882 3,328,526
kWh
Electricity Demand $55,812 966
kW-mo/yr
Electricity Fees $8,318 -
Natural Gas $73,376 7,649
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,725 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,850

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $6,920 $1,930 $5,360
92,240
kWh
$1,560
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,740 $680 $5,750
98,900
kWh
$990
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,745 $14 $1,365
23,500
kWh
$380
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $415 $335 $325
5,600
kWh
$90
-
kW-mo/yr
- - -
05 2.7124: Make a practice of turning off lights when not needed $275 $50 $225
3,860
kWh
$50
-
kW-mo/yr
- - -
06 2.8121: Apply for tax-free status for energy purchases $25,200 $2,600 - - $5,200 - $20,000
07 2.8115: Base utility charges on usage rather than area occupied $2,130 $18,000 - - $2,130 - -
08 3.7132: Reuse rags until completely soiled $300 - - - - $300 -
TOTAL RECOMMENDED $43,725 $23,609 $13,025
224,100
kWh
$3,070
-
kW-mo/yr
$7,330 $300 $20,000
TOTAL IMPLEMENTED $39,850 $5,595 $11,660
200,600
kWh
$2,690
-
kW-mo/yr
$5,200 $300 $20,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs