ITAC Assessment: AM0471
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ITAC Assessment: AM0471
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Assessment Year 2004
Principal Product Poultry feed
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 50,000
ft2
Annual Production 240,000
pieces
Production Hrs. Annual 5,160
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $177,457 3,815,229
kWh
Electricity Demand $19,458 11,828
kW-mo/yr
Electricity Fees $11,447 -
Natural Gas $227,935 31,770
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,970 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,970

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $7,600 $930 - $7,600
-
MMBtu
-
02 2.2425: Use flue gases to heat process or service water $6,640 $4,600 - $6,640
-
MMBtu
-
03 2.7124: Make a practice of turning off lights when not needed $6,020 $270 $6,020
120,300
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,450 $400 $5,450
109,000
kWh
- -
05 2.4314: Use synthetic lubricant $1,920 - $1,920
38,400
kWh
- -
06 2.2511: Insulate bare equipment $1,110 $170 - $1,110
-
MMBtu
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $230 $630 $220
4,480
kWh
- $10
TOTAL RECOMMENDED $28,970 $7,000 $13,610
272,180
kWh
$15,350
-
MMBtu
$10
TOTAL IMPLEMENTED $28,970 $7,000 $13,610
272,180
kWh
$15,350
-
MMBtu
$10
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs