| Assessment Year | 2004 |
|---|---|
| Principal Product | Aluminum windows |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $50 M to 100M |
| # of Employees | 437 |
| Plant Area |
250,000
ft2
|
| Annual Production | 660,000
pieces
|
| Production Hrs. Annual | 6,050
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $224,418 | 6,491,841 |
kWh
|
$0.035 |
| Electricity Demand | $215,696 | 15,867 |
kW-mo/yr
|
$13.59 |
| Natural Gas | $269,818 | 50,521 |
MMBtu
|
$5.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $947,850 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,700 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2121: Convert to electrostatic powder coating | $934,000 | $500,000 | - | - |
$208,000
-
lb
|
$726,000 | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,900 | $400 |
$5,500
130,000
kWh
|
$3,400
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.8114: Change rate schedules or other changes in utility service | $2,000 | - | - | - | - | - | $2,000 | |
| 04 | 2.7124: Make a practice of turning off lights when not needed | $1,460 | $170 |
$470
11,000
kWh
|
$990
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.8114: Change rate schedules or other changes in utility service | $890 | - | - | - | - | - | $890 | |
| 06 | 2.8114: Change rate schedules or other changes in utility service | $340 | - | - | - | - | - | $340 | |
| 07 | 2.4314: Use synthetic lubricant | $260 | - |
$128
3,030
kWh
|
$132
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $947,850 | $500,570 |
$6,098
144,030
kWh
|
$4,522
-
kW-mo/yr
|
$208,000
-
lb
|
$726,000 | $3,230 | ||
| TOTAL IMPLEMENTED | $12,700 | $570 |
$5,970
141,000
kWh
|
$4,390
-
kW-mo/yr
|
- | - | $2,340 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs