ITAC Assessment: AM0469
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ITAC Assessment: AM0469
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Assessment Year 2004
Principal Product Aluminum windows
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $50
M
to 100
M
# of Employees 437
Plant Area 250,000
ft2
Annual Production 660,000
pieces
Production Hrs. Annual 6,050
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $224,418 6,491,841
kWh
Electricity Demand $215,696 15,867
kW-mo/yr
Natural Gas $269,818 50,521
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $947,850 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,700

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 3.2121: Convert to electrostatic powder coating $934,000 $500,000 - - $208,000
-
lb
$726,000 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,900 $400 $5,500
130,000
kWh
$3,400
-
kW-mo/yr
- - -
03 2.8114: Change rate schedules or other changes in utility service $2,000 - - - - - $2,000
04 2.7124: Make a practice of turning off lights when not needed $1,460 $170 $470
11,000
kWh
$990
-
kW-mo/yr
- - -
05 2.8114: Change rate schedules or other changes in utility service $890 - - - - - $890
06 2.8114: Change rate schedules or other changes in utility service $340 - - - - - $340
07 2.4314: Use synthetic lubricant $260 - $128
3,030
kWh
$132
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $947,850 $500,570 $6,098
144,030
kWh
$4,522
-
kW-mo/yr
$208,000
-
lb
$726,000 $3,230
TOTAL IMPLEMENTED $12,700 $570 $5,970
141,000
kWh
$4,390
-
kW-mo/yr
- - $2,340
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs