| Assessment Year | 2004 |
|---|---|
| Principal Product | Plastic injection products |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 221 |
| Plant Area |
62,800
ft2
|
| Annual Production | 44,000,000
pieces
|
| Production Hrs. Annual | 6,144
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $374,341 | 5,530,530 |
kWh
|
$0.068 |
| Electricity Demand | $41,637 | 18,885 |
kW-mo/yr
|
$2.20 |
| Electricity Fees | $3,912 | - |
|
- |
| Natural Gas | $4,190 | 520 |
MMBtu
|
$8.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $32,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,595 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $11,900 | $2,160 |
$11,900
189,000
kWh
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,900 | $450 |
$6,900
110,000
kWh
|
- | - | - | |
| 03 | 2.8123: Pay utility bills on time | $6,075 | - | - | - | $6,075 | - | |
| 04 | 2.6218: Turn off equipment when not in use | $3,170 | - |
$3,170
50,300
kWh
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,000 | $6 |
$2,000
32,300
kWh
|
- | - | - | |
| 06 | 3.7132: Reuse rags until completely soiled | $700 | - | - | - | - | $700 | |
| 07 | 2.7124: Make a practice of turning off lights when not needed | $435 | - |
$435
6,935
kWh
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $420 | $175 |
$80
1,230
kWh
|
$205 | - | $135 | |
| 09 | 2.4314: Use synthetic lubricant | $240 | - |
$240
3,770
kWh
|
- | - | - | |
| 10 | 2.8112: Combine utility meters | $190 | - | - | - | $190 | - | |
| TOTAL RECOMMENDED | $32,030 | $2,791 |
$24,725
393,535
kWh
|
$205 | $6,265 | $835 | ||
| TOTAL IMPLEMENTED | $31,595 | $2,791 |
$24,290
386,600
kWh
|
$205 | $6,265 | $835 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs