| Assessment Year | 2004 |
|---|---|
| Principal Product | Oilfield equipment wellheads |
| NAICS | 333132: Oil and Gas Field Machinery and Equipment Manufacturing |
| SIC | 3533: Oil and Gas Field Machinery and Equipment |
| Sales Range | $50 M to 100M |
| # of Employees | 94 |
| Plant Area |
154,236
ft2
|
| Annual Production | 9,500
pieces
|
| Production Hrs. Annual | 5,218
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $225,962 | 4,766,400 |
kWh
|
$0.047 |
| Electricity Demand | $65,009 | 8,856 |
kW-mo/yr
|
$7.34 |
| Electricity Fees | $7,119 | - |
|
- |
| Natural Gas | $127,933 | 19,004 |
MMBtu
|
$6.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $78,906 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,985 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $27,500 | $1,000 |
$23,000
450,000
kWh
|
$4,500
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $26,300 | $1,000 |
$26,300
515,250
kWh
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,550 | $840 |
$6,670
130,700
kWh
|
$880
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $7,100 | - |
$7,100
139,400
kWh
|
- | - | - | - | |
| 05 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $4,500 | $300 | - | - |
$4,500
-
lb
|
- | - | |
| 06 | 2.7134: Use photocell controls | $1,605 | $570 |
$1,150
22,600
kWh
|
$455
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,580 | $1,075 |
$475
9,320
kWh
|
$90
-
kW-mo/yr
|
- | $300 | $715 | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $1,370 | $900 |
$1,050
20,600
kWh
|
$320
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $980 | - |
$980
19,150
kWh
|
- | - | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $421 | - |
$316
6,200
kWh
|
$105
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $78,906 | $5,685 |
$67,041
1,313,220
kWh
|
$6,350
-
kW-mo/yr
|
$4,500
-
lb
|
$300 | $715 | ||
| TOTAL IMPLEMENTED | $73,985 | $5,385 |
$66,725
1,307,020
kWh
|
$6,245
-
kW-mo/yr
|
- | $300 | $715 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs