ITAC Assessment: AM0464
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ITAC Assessment: AM0464
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Assessment Year 2004
Principal Product Oil field equipment
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533: Oil and Gas Field Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 110,000
ft2
Annual Production 10,560
pieces
Production Hrs. Annual 7,224
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $547,573 8,773,100
kWh
Electricity Demand $105,689 14,399
kW-mo/yr
Electricity Fees $4,381 -
Natural Gas $135,965 18,877
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,890

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.7425: Clean or color roof to reduce solar load $28,350 $136,800 $28,350
667,000
kWh
- - - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $5,500 $500 - - $5,500
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,200 $500 $5,200
122,000
kWh
- - - -
04 2.6231: Utilize controls to operate equipment only when needed $3,490 $70 - - $3,490
-
MMBtu
- -
05 2.4314: Use synthetic lubricant $1,930 - $1,520
35,750
kWh
$410
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,840 $770 $200
4,900
kWh
$50
-
kW-mo/yr
- $1,590 -
07 2.7124: Make a practice of turning off lights when not needed $550 $175 $550
13,000
kWh
- - - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $26,000 $18,000 - - - - $26,000
09 3.7132: Reuse rags until completely soiled $3,900 - - - - - $3,900
TOTAL RECOMMENDED $76,760 $156,815 $35,820
842,650
kWh
$460
-
kW-mo/yr
$8,990
-
MMBtu
$1,590 $29,900
TOTAL IMPLEMENTED $66,890 $156,570 $33,750
793,900
kWh
$50
-
kW-mo/yr
$5,500
-
MMBtu
$1,590 $26,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs