ITAC Assessment: AM0463
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ITAC Assessment: AM0463
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Assessment Year 2004
Principal Product First aid bandages
NAICS 339113: Surgical Appliance and Supplies Manufacturing
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 250,000
ft2
Annual Production 9,000,000
pieces
Production Hrs. Annual 4,016
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,282 2,703,840
kWh
Electricity Demand $19,631 6,984
kW-mo/yr
Electricity Fees $212 -
Natural Gas $1,026 126
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,525 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,555

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7141: Lower light fixtures in high ceiling areas $23,300 $19,700 $8,800
276,000
kWh
$12,500
-
kW-mo/yr
- - $2,000
02 2.3212: Optimize plant power factor $18,200 $16,600 - $18,200
-
kW-mo/yr
- - -
03 4.132: Purchase new equipment to reduce material use / cost $14,500 $7,550 - - - - $14,500
04 2.8114: Change rate schedules or other changes in utility service $3,100 - - - $3,100 - -
05 3.5313: Increase amount of waste recovered for resale $1,475 - - - - - $1,475
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,470 $20 $610
19,020
kWh
$860
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,450 $730 $150
4,660
kWh
$100
-
kW-mo/yr
- $1,200 -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,030 $400 $430
13,400
kWh
$600
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $64,525 $45,000 $9,990
313,080
kWh
$32,260
-
kW-mo/yr
$3,100 $1,200 $17,975
TOTAL IMPLEMENTED $48,555 $37,430 $9,380
294,060
kWh
$31,400
-
kW-mo/yr
$3,100 $1,200 $3,475
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs