| Assessment Year | 2004 |
|---|---|
| Principal Product | Detention institution cell doors, locks, safes and hardware |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 190 |
| Plant Area |
150,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 3,920
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $79,967 | 1,938,848 |
kWh
|
$0.041 |
| Electricity Demand | $28,559 | 4,182 |
kW-mo/yr
|
$6.83 |
| Electricity Fees | $11,501 | - |
|
- |
| Natural Gas | $115,097 | 13,408 |
MMBtu
|
$8.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $92,975 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,575 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,750 | $21 |
$2,090
34,450
kWh
|
$660
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4235: Remove or close off unneeded compressed air lines | $1,360 | $4,370 |
$1,360
22,400
kWh
|
- | - | - | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $1,270 | $120 |
$1,270
21,000
kWh
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $790 | $500 |
$600
9,930
kWh
|
$190
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $265 | $130 |
$195
3,230
kWh
|
$70
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $230 | - |
$230
3,740
kWh
|
- | - | - | - | - | |
| 07 | 2.8121: Apply for tax-free status for energy purchases | $84,400 | $8,800 | - | - | $17,600 | - | - | $66,800 | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $1,910 | $880 |
$395
5,600
kWh
|
$50
-
kW-mo/yr
|
- | $940 | $525 | - | |
| TOTAL RECOMMENDED | $92,975 | $14,821 |
$6,140
100,350
kWh
|
$970
-
kW-mo/yr
|
$17,600 | $940 | $525 | $66,800 | ||
| TOTAL IMPLEMENTED | $8,575 | $6,021 |
$6,140
100,350
kWh
|
$970
-
kW-mo/yr
|
- | $940 | $525 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs