| Assessment Year | 2003 |
|---|---|
| Principal Product | Mattress pads, carpet pads, furniture pads |
| NAICS | 314120: Curtain and Linen Mills |
| SIC | 2393: Textile Bags |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
99,000
ft2
|
| Annual Production | 18,500,000
lb
|
| Production Hrs. Annual | 7,392
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $171,559 | 16,063 |
kWh
|
$10.68 |
| Natural Gas | $291,054 | 42,623 |
MMBtu
|
$6.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $273,214 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $140,634 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.652: Replace existing equipment with more suitable substitutes | $120,000 | $3,700 | - | - | - | $120,000 | |
| 02 | 4.122: Develop standard procedures to improve internal yields | $67,000 | $100,000 | - | - | - | $67,000 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,400 | $500 |
$11,400
278,000
kWh
|
- | - | - | |
| 04 | 4.122: Develop standard procedures to improve internal yields | $13,600 | $2,300 | - | - | - | $13,600 | |
| 05 | 2.7224: Reduce space conditioning during non-working hours | $7,840 | - |
$7,840
198,500
kWh
|
- | - | - | |
| 06 | 4.431: Train operators for maximum operating efficiency | $4,740 | - | - | $4,740 | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,600 | $21,200 |
$3,400
81,000
kWh
|
- | $1,200 | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $980 | - |
$980
23,850
kWh
|
- | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $43,054 | $139,284 |
$43,054
1,069,982
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $273,214 | $266,984 |
$66,674
1,651,332
kWh
|
$4,740 | $1,200 | $200,600 | ||
| TOTAL IMPLEMENTED | $140,634 | $263,284 |
$58,834
1,452,832
kWh
|
- | $1,200 | $80,600 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs