| Assessment Year | 2003 |
|---|---|
| Principal Product | Sealing components, gaskets |
| NAICS | 339991: Gasket, Packing, and Sealing Device Manufacturing |
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
210,000
ft2
|
| Annual Production | 3,600,000
lb
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $484,746 | 11,244,018 |
kWh
|
$0.043 |
| Electricity Fees | $240 | - |
|
- |
| Natural Gas | $560,600 | 100,228 |
MMBtu
|
$5.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $224,850 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $224,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $101,200 | $4,800 | - |
$101,200
-
MMBtu
|
- | - | - | |
| 02 | 2.2121: Increase amount of condensate returned | $91,900 | $16,800 | - |
$40,200
-
MMBtu
|
- | $11,900 |
$39,800
-
Tgal
|
|
| 03 | 2.1232: Keep boiler tubes clean | $12,600 | $500 | - |
$12,600
-
MMBtu
|
- | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,700 | $21 |
$4,700
91,700
kWh
|
- | - | - | - | |
| 05 | 2.1232: Keep boiler tubes clean | $4,500 | $500 | - |
$4,500
-
MMBtu
|
- | - | - | |
| 06 | 2.2135: Repair and eliminate steam leaks | $3,600 | $1,000 | - |
$3,600
-
MMBtu
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,800 | $500 |
$2,800
54,800
kWh
|
- | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $2,640 | $650 | - |
$2,640
-
MMBtu
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $710 | $1,200 |
$190
3,680
kWh
|
- | $380 | $140 | - | |
| 10 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $200 | $50 |
$200
4,000
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $224,850 | $26,021 |
$7,890
154,180
kWh
|
$164,740
-
MMBtu
|
$380 | $12,040 |
$39,800
-
Tgal
|
||
| TOTAL IMPLEMENTED | $224,850 | $26,021 |
$7,890
154,180
kWh
|
$164,740
-
MMBtu
|
$380 | $12,040 |
$39,800
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs