ITAC Assessment: AM0438
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ITAC Assessment: AM0438
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Assessment Year 2003
Principal Product Embossed magnetic plastic cards
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 120,000
ft2
Annual Production 115,000,000
pieces
Production Hrs. Annual 8,616
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $239,366 5,048,181
kWh
Electricity Demand $52,879 10,502
kW-mo/yr
Electricity Fees $34,364 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,850

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings By-product Production Savings
01 2.3212: Optimize plant power factor $12,900 $18,200 - $12,900
-
kW-mo/yr
- -
02 2.8114: Change rate schedules or other changes in utility service $8,900 - - - $8,900 -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,700 - - $2,700
-
kW-mo/yr
- -
04 3.5311: Recover and reuse waste material $2,350 - - - - $2,350
05 2.4231: Reduce the pressure of compressed air to the minimum required $260 $60 $170
5,700
kWh
$90
-
kW-mo/yr
- -
TOTAL RECOMMENDED $27,110 $18,260 $170
5,700
kWh
$15,690
-
kW-mo/yr
$8,900 $2,350
TOTAL IMPLEMENTED $26,850 $18,200 - $15,600
-
kW-mo/yr
$8,900 $2,350
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs