ITAC Assessment: AM0437
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ITAC Assessment: AM0437
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Assessment Year 2003
Principal Product medical suction canisters
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 272,000
ft2
Annual Production 52,000,000
pieces
Production Hrs. Annual 8,376
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,489,500 26,605,000
kWh
Electricity Demand $132,312 43,884
kW-mo/yr
Natural Gas $8,711 1,312
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,909 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,909

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7111: Reduce illumination to minimum necessary levels $10,100 - $9,240
201,000
kWh
$860
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,670 $1,900 $6,670
145,200
kWh
- - - -
03 2.4314: Use synthetic lubricant $5,500 - $5,500
119,700
kWh
- - - -
04 2.2511: Insulate bare equipment $4,480 $1,380 $4,480
97,400
kWh
- - - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,110 - $2,110
45,900
kWh
- - - -
06 2.6218: Turn off equipment when not in use $1,500 - $1,500
32,350
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $975 $785 $170
3,925
kWh
- $805 - -
08 2.7134: Use photocell controls $1,110 $110 $910
19,900
kWh
$200
-
kW-mo/yr
- - -
09 2.8121: Apply for tax-free status for energy purchases $3,464 $350 - - - $664 $2,800
TOTAL RECOMMENDED $35,909 $4,525 $30,580
665,375
kWh
$1,060
-
kW-mo/yr
$805 $664 $2,800
TOTAL IMPLEMENTED $28,909 $4,525 $23,580
513,325
kWh
$1,060
-
kW-mo/yr
$805 $664 $2,800
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs