ITAC Assessment: AM0433
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ITAC Assessment: AM0433
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Assessment Year 2003
Principal Product Polypropylene film
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 200,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,046,752 41,488,245
kWh
Electricity Demand $139,420 22,236
kW-mo/yr
Natural Gas $249,867 59,338
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $249,790 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $87,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 4.711: Initiate a total quality management program $100,000 - - - - $100,000
02 2.1232: Keep boiler tubes clean $83,000 $1,500 - $83,000
-
MMBtu
- -
03 4.625: Develop standard operating procedures $61,000 - - - $61,000 -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,100 $200 $4,100
98,000
kWh
- - -
05 2.7124: Make a practice of turning off lights when not needed $1,385 $720 $1,385
31,375
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $175 $420 $175
3,660
kWh
- - -
07 4.821: Pay bills on time to avoid late fees $130 - - - - $130
TOTAL RECOMMENDED $249,790 $2,840 $5,660
133,035
kWh
$83,000
-
MMBtu
$61,000 $100,130
TOTAL IMPLEMENTED $87,230 $1,700 $4,100
98,000
kWh
$83,000
-
MMBtu
- $130
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs