| Assessment Year | 2003 |
|---|---|
| Principal Product | Polypropylene film |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
200,000
ft2
|
| Annual Production | 30,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,046,752 | 41,488,245 |
kWh
|
$0.025 |
| Electricity Demand | $139,420 | 22,236 |
kW-mo/yr
|
$6.27 |
| Natural Gas | $249,867 | 59,338 |
MMBtu
|
$4.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $249,790 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $87,230 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $100,000 | - | - | - | - | $100,000 | |
| 02 | 2.1232: Keep boiler tubes clean | $83,000 | $1,500 | - |
$83,000
-
MMBtu
|
- | - | |
| 03 | 4.625: Develop standard operating procedures | $61,000 | - | - | - | $61,000 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,100 | $200 |
$4,100
98,000
kWh
|
- | - | - | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $1,385 | $720 |
$1,385
31,375
kWh
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $175 | $420 |
$175
3,660
kWh
|
- | - | - | |
| 07 | 4.821: Pay bills on time to avoid late fees | $130 | - | - | - | - | $130 | |
| TOTAL RECOMMENDED | $249,790 | $2,840 |
$5,660
133,035
kWh
|
$83,000
-
MMBtu
|
$61,000 | $100,130 | ||
| TOTAL IMPLEMENTED | $87,230 | $1,700 |
$4,100
98,000
kWh
|
$83,000
-
MMBtu
|
- | $130 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs