ITAC Assessment: AM0429
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Assessment Year 2003
Principal Product Printed corrugated paperboard boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 80,000
ft2
Annual Production 72,000
thousand feet
Production Hrs. Annual 2,120
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $27,752 378,582
kWh
Electricity Demand $13,420 1,891
kW-mo/yr
Natural Gas $11,378 1,381
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,201 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 4.112: Replace old machine with new automatic multi-station tool $13,000 - - - $13,000 -
02 2.8118: Check for accuracy of utility / power meters $2,770 $7,800 - - - $2,770
03 2.4321: Upgrade obsolete equipment $830 $6,540 $600
15,300
kWh
$230
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $500 $200 $310
8,000
kWh
$190
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $101 - $63
1,600
kWh
$38
-
kW-mo/yr
- -
TOTAL RECOMMENDED $17,201 $14,540 $973
24,900
kWh
$458
-
kW-mo/yr
$13,000 $2,770
TOTAL IMPLEMENTED $500 $200 $310
8,000
kWh
$190
-
kW-mo/yr
- -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs