ITAC Assessment: AM0425
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ITAC Assessment: AM0425
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Assessment Year 2002
Principal Product Coiled tubing
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 37,500
ft2
Annual Production 20,000
thousand feet
Production Hrs. Annual 5,540
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $585,195 6,679,337
kWh
Electricity Demand $106,414 34,447
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,752,786 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $595,786

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 4.453: Reschedule breaks to allow for continuous production $1,157,000 - - - $1,157,000 - -
02 4.111: Add equipment/ operators to reduce production bottleneck $243,880 $16,000 - - $243,880 - -
03 4.111: Add equipment/ operators to reduce production bottleneck $154,000 $2,000 - - - - $154,000
04 3.5248: Separate and recycle scrap metal to foundry or for sale $110,500 - - $110,500
-
lb
- - -
05 3.6192: Use a less expensive method of waste removal $42,200 $700 - $42,200
-
lb
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,700 $650 $29,700
450,000
kWh
- - - -
07 2.7121: Utilize daylight whenever possible in lieu of artificial light $13,500 $16,800 $13,500
202,000
kWh
- - - -
08 4.821: Pay bills on time to avoid late fees $2,006 - - - - $2,006 -
TOTAL RECOMMENDED $1,752,786 $36,150 $43,200
652,000
kWh
$152,700
-
lb
$1,400,880 $2,006 $154,000
TOTAL IMPLEMENTED $595,786 $36,150 $43,200
652,000
kWh
$152,700
-
lb
$243,880 $2,006 $154,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs