ITAC Assessment: AM0424
ITAC logo
ITAC Assessment: AM0424
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2002
Principal Product Bentonite clay and thickening agents
NAICS 327992: Ground or Treated Mineral and Earth Manufacturing
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 110,000
ft2
Annual Production 26,000
ton
Production Hrs. Annual 8,616
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $643,395 18,859,800
kWh
Electricity Demand $137,408 16,027
kW-mo/yr
Natural Gas $931,780 262,477
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $201,740 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $199,110

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 3.6111: Use alternative flocculent to minimize sludge volume $111,100 $8,000 - - $111,100
-
Tgal
02 2.2113: Repair or replace steam traps $55,000 $730 - $55,000
-
MMBtu
-
03 3.4111: Use closed cycle process to minimize waste water production $23,000 $11,000 - - $23,000
-
Tgal
04 2.1232: Keep boiler tubes clean $5,720 $500 - $5,720
-
MMBtu
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,630 $10,320 $2,630
69,210
kWh
- -
06 2.4314: Use synthetic lubricant $1,970 - $1,970
51,870
kWh
- -
07 2.7124: Make a practice of turning off lights when not needed $1,520 $860 $1,520
40,050
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $800 $200 $800
21,100
kWh
- -
TOTAL RECOMMENDED $201,740 $31,610 $6,920
182,230
kWh
$60,720
-
MMBtu
$134,100
-
Tgal
TOTAL IMPLEMENTED $199,110 $21,290 $4,290
113,020
kWh
$60,720
-
MMBtu
$134,100
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs